Knowledge Hub

Operations & Maintenance

Keeping the fleet running: service intervals, battery care, downtime planning and fleet housekeeping.

Electric forklift on charge in a warehouse charging bay

Operations & Maintenance

Forklift Battery Charging and Care: Getting a Full Life Out of the Pack

The battery is the most expensive consumable on an electric forklift and the easiest one to ruin. These are the habits that decide whether it lasts.

8 min read
Engineer servicing a forklift in a manufacturing facility

Operations & Maintenance

Forklift Servicing in Ireland: Intervals, What's Included and What Drives the Cost

Service intervals are set by hours and duty cycle, not by the calendar alone. Here is how Irish fleets should plan servicing, and what actually moves the price.

9 min read
MasterMover PS7000+ power-steered tug moving heavy plant inside a workshop

Operations & Maintenance

Reducing Forklift Fleet Running Costs: Where the Money Actually Goes

Purchase price is the smallest part of what a forklift costs you. Energy, damage and downtime are the big three, and all three respond to management.

8 min read
Xilin CQD20-D reach truck showing drive and load wheels

Operations & Maintenance

Forklift Tyres: Cushion vs Pneumatic vs Polyurethane

Tyres are the cheapest part of a forklift and the one most often ignored. The wrong compound wrecks floors, and worn tyres quietly cut stability and capacity.

7 min read
Forks, chassis and drive unit detail on a Xilin CBD20KD pallet truck

Operations & Maintenance

Forklift Parts: What Wears Out and When to Replace It

Every forklift has about a dozen parts that wear predictably. Knowing the limits turns unplanned breakdowns into scheduled, cheaper work.

8 min read
Xilin CBD20L electric pallet truck in a maintenance bay

Operations & Maintenance

Forklift Maintenance Schedule: Daily, Weekly, Monthly and Annual

Most forklift breakdowns are predictable. A four-tier schedule — daily, weekly, monthly, planned service — catches the faults before they become downtime.

7 min read

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